Infrastructure & Facilities
We are one of the leading manufacturers & suppliers of quality dyestuffs, colors and chemicals for different industrial requirements. Our range of products include dyestuff, inkjet dyes, dyes for wax printing, textile auxiliaries, synthetic food colors, natural food colors, pigments, food ingredients, dyes intermediaries, fine chemicals, specialty chemicals, enzymes, optical brightener, soap wax dies and more.
We lay special emphasis on key technologies, which enables us in providing customization facility to our clients worldwide. Wherein, we manufacture and produce a comprehensive range of dyes & chemicals that cater to the requirement of various industries with utmost precision. We believe in providing reliable, durable & yet cost effective solutions to our esteemed clients. All our products under this category are manufactured in accordance with the client's specific demand & specification.
With our knowledge & immense experience in this industry, we have been able to cater to the requirement of a large clientèle around the globe. All this has been made possible because of the wide networking web. Our network is spread is spread across the world and works efficiently in ensuring the availability of our products. Our large network works in close coordination with our management & ensures that, every consignment reaches its described destination within the stipulated time frame.
The head office is situated in Mumbai (Maharashtra) with factories in Gujarat, India, with sophisticated infrastructural facilities. The plant is equipped with all the latest machines and technology to produce high quality dyes, chemicals, pigments, intermediaries, enzymes and more. Some of the highlights of our infrastructure facilities.
Infrastructure - Processing Unit
Few of the most critical factors that determine an organization's growth are its ability to retain its efficiency levels, nurture its resources and continually focus on overall qualitative & quantitative improvements.
We endeavour to distill all these factors by integrating technology and expertise, creating innovative solutions that enable us to assist our clients benchmark new levels of efficiencies in the market, open up more business areas and reduce costs.
We regularly adopt modern manufacturing techniques to ensure that we continually upgrade our infrastructure and capabilities to deliver worldclass products and services.
From methods such as inventory control, production control, flow control, manufacturing resource planning, Just-In-Time (JIT), we have been creating our own standards of quality and excellence.
We are empowered with sophisticated & computer aided product designing & development facilities, which are further supported with extensive testing facilities ensuring that we deliver worldclass products & services to our customers all over the world.
Through our focus on every aspect that determines our infrastructure, we identify promising technologies and products to cater to the specific requirements of our customers from various industry segments.
Our processing unit has advance automated facilities for spray dryers, tray dryers, spin fresh dryers, blenders and other related machines and equipment essential for manufacturing the comprehensive range of dyes, chemicals, colors and more. The assemblage of modern gadgetry and systems are consistently kept under the supervision of experienced and professional technicians to test for consistence quality and performance.
Our success over these years lies in our ability ability to consistently deliver quality dyestuffs matching industry parameters. In order to ensure quality as well as delivery within the stipulated time frame, we have developed a high degree of backward integration. The organization has complete control over the quality of the intermediates, and consequently, of the final products.
Decades of our experience and extensive industry knowledge in the field of food dyes, reactive dyes, leather dyes & pigments endows us with the realization to value - quality & commitment over everything else.
Infrastructure - Visit Our Factory
Our factory is equipped with new generation machinery suitable for raw material testing, designing, product development, packaging, delivering and more. Our factory is well equipped to provide tough competition in the market which includes; latest machinery, equipment, and tools that enable us to manufacture best quality products following current market trends. We are equipped with latest machinery and we keep updating it, in order to stay at par with the current scenario in our industry.
Inkjet Manufacturing Process
The manufacturing of inkjet process involves the following:
Considerations in the manufacturing process
- In the manufacturing process, only the best quality raw materials are acceptable.
- A spanking clean room environment is a must.
- In filtration lies the key to a successful ink making process - generally 0.2 to 0.4 micron filters reduce foreign material in ink.
The following points are vital in the manufacturing of inkjet and needs to be particularly taken care of:
The diagram illustrates a typical dye based ink formulation
- The ink ingredients must show stability this is important for avoiding separation or sedimentation.
- Retention of samples are vital as color and purity of colorants along with other ingredients can vary with different batches.
- Checking for any chemical reactions to cartridges is also essential.
- Material safety data sheets (MSDS) are also needed.
- 'Recipe' needs to be followed according to the specifications.
Dyes for Packaging Sector
The packaging sector is a highly specialized section of the paper industry that has a great demand for the dyestuffs. This increasing demand is backed by the replacement of traditional basic dyestuffs with highly advanced and modified basic and direct dyes. Traditional Basic dyes enjoyed an unrivaled position for a considerable number of years due to a lot of factors, important among them are high color strength, acceptable properties and a more or less modest pricing. But over the years, other dye types, that includes the Direct dyes have tilted the scale of economy in its favour as the perfect choice in the packaging sector.
Criteria for Selecting Dyes When it comes to packaging grades the choice of dyes narrows down to three broad categories namely Basic dyes, Modified Basic dyes and Anionic direct dyes. However, a very vital point to note here is that the selection of the dye types cannot be done in isolation only. Other points like if the end product is to be added to a size-press or in the wet-end (stock addition) must be thoroughly considered. Given here are few of the criteria that are applied while considering the type of dye to be used:
- Base colors and types of the furnish
- Hue and depth of target shade
- Necessary technical properties like light fastness
- Cost factors
- Laws governing environment
Comparison among the types of dyes used in the packaging sector The table given below highlights the comparative advantages, disadvantages of all the three types of dyes:
|Dye ||Advantage ||Limitation |
|Basic dye ||Substantively is moderate ||Poor light fastness |
| ||Above par tinctorial strength ||Not so good shade stability |
| ||Is economical ||Acid content is high |
| ||Diverse shade range ||Backwaters colored |
| || ||Preferential Dyeing |
|Modified Basic dye ||Very good substantivity ||Shade range is somewhat limited |
| ||Backwaters are cleared ||Light fastness through better than basic dyes, but still not up to the mark |
| ||Coverage of all the fibres || |
| ||Light fastness is better than basic dyes || |
|Anionic Direct Dyes ||Good substantivity ||Somehow limited build-up on some furnishes |
| ||Light fastness is moderate to good || |
| ||Not expensive || |
| ||Broad shade || |
Applications of Dyes in Packaging These dyes find application in the following popular packaging sector:
- Egg boxes
- Carton board
- Cationic size press formulations
- Anionic size press formulations
- Fibre board